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harp screen to enhance processing of clayey material and reduce plugging due to
wet material.
Field operation
The generator and water pump performed well, and similar equipment should
be readily available at most locations. The flexible hoses were not designed to
operate at the optimum delivery pressure, however. Several failures of the
coupling/hose attachment occurred, but once this problem was addressed, the
hoses performed reasonably well with the pump discharge throttled back
somewhat. Based on this experience, however, it is thought that suitable hoses
should be purchased for future operations. The eductor pump, although
somewhat crudely assembled for the purposes of demonstration, performed fairly
effectively. Although the site was heavily vegetated, the vegetation did not
prevent excavation of the sediment in situ. Some variability was noted in the
feed percent solids. Although this does not appear to have adversely affected the
separation achieved, the result is an inefficient utilization of available water
supply; and under different circumstances, separation efficiency could be
affected. The pump did plug with large woody debris on two or three occasions.
This could be prevented with a coarse protective screen at the pump intake.
Additionally, no water jets faced in the downward direction. Excavation was
impeded when a large rock was encountered underneath the pump. The sump
and cyclone performed as expected. There was one failure of a band coupling,
and this is potentially a weak point in the system. This connection could be
made more secure with permanent piping, rather than the flexible hoses used to
deliver the slurry pump discharge to the hydrocyclone inlet.
The Powerscreen performed relatively well considering that the material
being fed was much wetter than the equipment is designed to handle. Problems
were encountered, however, in feeding the screen. Clay clods rolled off the
grizzly, reporting with the oversize. Attempts to push this material through the
grizzly were only partially successful and time-consuming. The shaking screen
passed the moist, fine materials without any evident problem, but blinding did
occur on the coarse upper screen, where 0.1- to 0.15-m (4- to 6-in.) chunks of
asphalt collected and had to be manually scraped off. Although the results
indicate that the Powerscreen may be useful to prepare a small amount of
material for process testing, feeding a full-scale hydrocyclone operation in this
manner is probably infeasible.
Visitors
The demonstration was scheduled for 10 August 2000. Notice of the
demonstration was posted on the Detroit District Web site, and notification sent
directly to regulators and environmental organizations in the region.
Approximately 30 people attended the demonstration. Results of the
demonstration were also presented to the Great Lakes Commission in October
2000.
21
Chapter 2 Project Description
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